Skip to main content

The Manual may earn a commission when you buy through links on our site.

We Went Behind the Scenes to See How Gillette’s New SkinGuard Razor is Made

Gillette

When I was in college, the Gillette brand was a classic case study in several of my marketing classes. The story was that all the male employees would come to work in the morning unshaven so they could test new products. While shaving, the research and development team could watch their behavior in order to create, tweak, and energize the merchandise. Gillette’s “at-home” research and development, together with its marketing, have made it practically synonymous with the international shaving experience, so when the opportunity arose to tour Gillette World Shaving Headquarters for ourselves, we were in! 

Good Will Shaving 

Gillette, now a subsidiary of Proctor & Gamble, sits just outside downtown Boston in an area that some folks know as “Southie.” It occupies a sprawling campus on a site the company has called home since the 1900s. Don’t let the historic landmark status fool you, though. Cutting-edge Gillette has achieved a zero-waste sustainability goal at its home facility and is rapidly moving toward that goal at its facilities globally. The value placed on forward thinking seems to run throughout the whole company. 

Recommended Videos

I was disappointed to learn that all of that employee testing now happens at the brand’s facility in Reading in the U.K., but we did get to check out the fully-stocked on-site Art of Shaving shop. There are also expert testers here in Boston — think of them as the equivalent of sommeliers for wine or “noses” in the fragrance world — their skin sensitivities are certified as being extra perceptive.  

Gillette

Channeling History

Our first stop on the tour, however, was at a wall where the brand’s history is presented in terms of product innovations. Starting with some of founder King C. Gillette’s prototype safety razors, (a vast improvement from what we now call a “cut-throat” straight razor), the display includes products from the World Wars (G.I.s were provided with James Bond-like razors that concealed papers and maps, and razor blades were magnetized so soldiers could use them as compasses) through the space age (the razor my father used was prominently featured). The display finishes with some recently or about-to-be released models, including the “why” for our trip, the new SkinGuard razor. 

Science Guys

We headed upstairs for a presentation by two lab-coated members of Gillette’s R&D staff. Turns out that the brand’s own team members with African ancestry pointed out that, much as they loved working at the company, there wasn’t a product that recognized their unique shaving needs. Black Americans and people of African ancestry often have hair that is coarser and curlier than men of European ancestry, and that doesn’t react well to traditional razors (which only had white men in mind when being designed). Gillette’s multi-blade razors actually cut too close for these guys. This can result in irritation, skin bumps, and ingrown hairs. In fact, 70 percent of men, regardless of genetics, claim skin sensitivity. As a result, many men skip shaving altogether or pay for barbershop shaves with a straight razor – a habit that can get quite expensive when done on a weekly or twice weekly basis.

Gillette

Since Gillette’s mission is to serve every man, they set out to create a product that would solve this problem and thus the SkinGuard razor was born.

The presentation demonstrated the science behind shaving, including some footage (finally!) of guys shaving in two-way mirrors at the Reading facility. Gillette’s research shows that, on the high end, some guys output 700 strokes in a single shaving session, applying 1.5 kilograms of pressure, and taking 16 minutes. Others bang out 30 strokes in 30 seconds, applying as little as .05 kg of pressure. As you might imagine, the variations in pressure, speed, and strokes can lead to some uncomfortable shaving experiences, no matter the hair or skin type. Other clips showed microscopic details of blades slicing across skin and hair follicles.

Without going too deep into the engineering of Gillette’s standard recent five-blade model, here’s how the basic design works: The five blades rest on “springs” that counter the amount of pressure you’re applying when shaving. Compare that to disposable razors, which have only two blades and no springs. The goal with both models, of course, is to cut those hairs as short as possible, without cutting the skin. Now, Gillette has adapted the best of both worlds for a blade that can tackle any type of facial hair.

Gillette

Situation Solved

Gillette’s new SkinGuard razor is designed with a raised “comb,” i.e., the SkinGuard, which is placed between two blades (spaced farther apart than those of a disposable blade) to absorb pressure and smooth the skin between the razors’ strokes. The blades are actually raised a bit higher off the skin’s surface, so they are less likely to actually touch the skin. Of course, that also means that you won’t get quite as close of a shave, but this technique will result in fewer ingrown hairs and less irritated skin. The process is further complemented with two lubrication strips placed at the front and the end of the razor head, further smoothing the whole process. 

Of course, we want to remind you of shaving basics with this razor as with any other: It’s best to shower before shaving so your skin is warm and hydrated. Clean the face first to remove dirt and dead skin and to soften the beard. Use a pre-shave oil and a shaving gel, foam, or cream to lock in hydration and provide glide. And always moisturize afterward. This Gillette video offers specific advice to those who suffer with razor bumps and ingrown hairs. 

Gillette SkinGuard Razor

Future Focus

With its ongoing focus on innovation, Gillette also recently introduced a heated razor that mimics a barbershop hot towel shave, and the firm is about to introduce another new shaving product that makes it easier to shave somebody else. How often would you need to do that? Well, any readers with aging parents will recognize the challenge. Gillette also offers variations on razor personalization, from inserting images onto razor handles, to a Razor-Maker (currently being retooled) that cranks out customized handles via 3D printers. By the way, SkinGuard blades fit on existing Fusion 5 razor handles, so there’s no need to buy a whole new system. 

John Jones
John Jones is a Jersey City, New Jersey-based writer who enjoys covering design in all its forms, from fashion to…
The 20 best grooming gifts for the demure man in your life
mens grooming gear hero for best grooming gifts by andrea donato unsplash

If you're buying a new car, are you going to take performance and reliability advice from someone who knows nothing about cars? Hell no. Well, I wouldn't, anyway. So, it's important to find someone who knows a thing or two about what they're discussing. When it comes to picking out the best grooming gifts, you're going to want the advice to come from someone who's buttoned up, always does their best to look their best, and understands what it takes to stay clean and groomed. A real man's man who doesn't play around, trims his beard, manicures his nails, and keeps it fresh. Right here right now, that's me. Don't worry, you're in good hands. I also believe in a clean butt. You'd be surprised how rare that is these days.

Since you're here looking for some excellent grooming gifts for the men in your life, I already know you're expecting the top options, from a variety of budget points. They must also solve a variety of pain points from trimming and moisturizing beards to keeping skin looking young and healthy. Our top picks address those smooth, baby-faced men, those bearded, demure lads, and everyone in between. Let's get into it.

Read more
The 28 best men’s skincare gift sets
Keep your man's skin looking great
A man looking in the bathroom mirror

Men are simple creatures. We need things to be as easy and as snappy as possible in the mornings while we get ready to tackle the day and at night when we are exhausted from all the said tackling. That is why skincare seems to go by the wayside in our daily routines. There are so many things that take our attention away from ourselves that we almost always forget to pamper ourselves. That is why picking up one of the That is why picking up one of the best men's skincare gift sets is the proven way to get the men in your life to pause and take care of themselves each day.

Of course, when we say the best men's skincare gift sets, we don't mean just anything you find on the end rack at Walmart or Target. There are some stellar ones out there, and we have collected our favorites.

Read more
Get healthier gums with this Oral-B electric toothbrush — 40% off!
Three units of the Oral-B iO Series 3 Limited electric toothbrush in the bathroom.

We can't overstate the importance of properly brushing your teeth, and you're going to need the right tool for the job. The Oral-B iO Series 3 Limited is a fantastic weapon against the deterrents of oral health, and it's currently on sale from Amazon with a 40% discount that slashes its price from $100 to a more affordable $60. We're not sure how long you've got to take advantage of this offer, but since Amazon officially labeled this a limited-time deal, we highly recommend completing your purchase as soon as possible if you don't want to miss out on the savings of $40.

Why you should buy the Oral-B iO Series 3 Limited electric toothbrush
Is an electric toothbrush worth it? The answer, simply, is yes, especially with this chance to get the Oral-B iO Series 3 Limited at a more affordable price than usual. If you follow our guide on how to use an electric toothbrush, you'll have healthier gums in as short as just one week. That's because the Oral-B iO Series 3 Limited is equipped with the iO Pressure Sensor, which lets you know if you're applying the perfect pressure while brushing for an effective and safe clean.

Read more